Tip of the Month
Making an Open Backed Pendant

A Simple Way To Make An Open Backed Pendant

An open backed pendant is used when you have a cabochon (stone) that has such a pretty back (or you might say "bottom") that you may want to reverse the pendant. If you are using gold rather than silver, an open back can save on cost of materials. There are several commercial "stepped bezels" sold for making an open backed pendant. A stepped bezel is a bezel that has a shelf or lip on one side. You can find examples of stepped bezels in the Rio Grande catalog. The lip or shelf side of the bezel is placed on the inside as you make the bezel. The stone rests on this lip.

There are several problems involved when using a stepped bezel.

  1. The lip on stepped bezel is very small, and in order for the stone to seat or rest on it, the bezel must be made very snug around the stone. Beginning students often find that they make the bezel too small, and stepped bezel can be a little expensive.

  2. The "step" is usually made so that it is about 1/2 to 3/4 of the way up on the bezel. This makes it difficult to see the bottom of the stone, if the idea of using it is to show off the bottom.

  3. Unless a large selection of fancy bezels are kept on inventory, it just is not available when needed.

So, here is a quick and inexpensive method of producing a very good open back to any project.

The pendant shown is just a really simple one. Just a 3/16 serrated bezel around a stone soldered on to a 26 gauge sheet. A bail will be added later. (Notice that I used large pieces of hard solder placed on the inside of the bezel. I was interrupted during the soldering by a student and kept the torch on the piece during the soldering process, just to keep it hot. This oxidized the solder before it melted and flowed. This is why it appears dark. This is not a good habit to get into, as it retards the melting and flowing of the solder and requires even more heat to accomplish soldering. However, because the solder was placed in the inside the bezel, it makes no difference in the finished piece.) Be sure that all the solder has flowed, and there are no bumps of solder around the inside of the bezel. In making a pendant such as this one, it may even have been better to place the solder on the outside of the bezel.

Note:
Any number of design elements (twisted wire rope, leaves, or anything) could have been used outside the bezel.


Drill an 1/8 inch hole in the bottom sheet from the front side of the pendant. Use any kind of drill, but I always recommend that if you do not have a drill and are planning on purchasing one. Find one with all of these features:

  1. Battery powered for ease of use around the shop and home.
  2. At least 9 or 12 volt for enough power to do jobs around the house other than silversmithing.
  3. Forward and reverse feature for twisting wire and other operations.
  4. Variable speed is a must. A slow speed is necessary for drilling silver and most non-ferrous metals.
  5. A keyless chuck is very, very nice and now costs very little more. No key to lose and very easy to use!
  6. 3/8 inch chuck so that you can use it for lots of drilling around the home and shop.
  7. The chuck should close all the way so that it will grip even the smallest wire or drill bit.

Drill this hole so that it is at least 1/8 of an inch from the bezel. This will allow for a lip to be created all around the inside of the bezel. This lip will hold the stone.

Place your jeweler's saw blade through this hole. Be sure the teeth are facing down towards the handle.

The edge of the bench can be used for most sawing operations, but a bench pin can be very handy. For this project the bench was used to demonstrate that beginning students do not have to purchase every tool made in order to make a lot of jewelry. Use what you have to make jewelry, sell it, and then buy those "really nice to have tools."

Make this cut about 1/8 of an inch inside and all around the bezel.

After the back has been completely cut out, a ball bur can be used to smooth out the cut and narrow the margin between the cut out open back portion and the bezel. This will make it easier to shape the cut out portion and to thin the lip to the desired thickness.

A note about ball burrs: The larger and the finer the bur, the easier it is to control. Use the largest bur that can fit the job at hand. The smaller and or coarser the bur, the more it has a tendency to "grab" and cut into unintended areas.

By holding the pendant so that the inside of the bezel can be seen, it is easy to make the lip uniform in size. A leather glove on the hand holding the silver piece is recommended. The piece will get hot! This project was finished from choosing the stone, making the bezel, and finishing the open back in less than 30 minutes. To accomplish this, a bowl of water was used to cool the piece quickly as the ball bur was used to shape the back.

Use a 6 inch bastard file where possible to remove any sharp burr that was created.

Use the 1/2 round needle file to finish removing the burrs and do the final shaping of the open back.

This is an example of the type of burr that may be created by using ball burs.

After soldering on a bail, the stone can be set.

The back will show off the beauty of the stone. This processes can be used for stones that are transparent. Just remember that when the pendant hangs against the wearer, light will not show through the stone. Aluminum foil placed under the stone, with the shiny side up, will accomplish a better effect than an open back, if the idea is to have light coming through the stone. If lapidary equipment is available, and if the stone is thin enough, a thin mirror can be cut to increase light coming back out of a transparent stone. Mylar is also a very nice way to achieve this effect.



Note too, that any elements of design can be soldered on to the back if you wish to embellish the back of the pendant. This will make it even more "reversible."




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